Smoked Pulled Pork Sandwiches
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Smoked Pulled Pork Sandwiches

30 min prep + 5–6h grill or smoker8 servings650 kcal

There is no substitute for real smoke. The apple or hickory wood smoke that penetrates a pork shoulder over 5–6 hours creates a pink smoke ring under the bark and an interior flavor that no oven or slow cooker can replicate. This is weekend BBQ done right — with a simple slaw and a homemade vinegar sauce that cuts through the richness of the pork exactly as it should.

Ingredients

2kg pork shoulderbone-in for better flavor
Dry rub: 2 tbsp brown sugar, 1 tbsp paprika, 1 tsp each garlic, onion, cumin, pepper, salt
Apple or hickory wood chipssoaked 30 minutes
Apple cider vinegar spray
8 brioche or potato rolls
Coleslaw: cabbage, carrot, mayo, cider vinegar, celery seed
Vinegar sauce: cider vinegar, brown sugar, chili flakes, Worcestershire

The Smoke

Rub pork shoulder with mustard as a binder, then apply dry rub heavily on all surfaces. Set up your grill or smoker for indirect cooking at 225–250°F (107–120°C). Add wood chips. Place pork fat-cap up.

  • Smoke for 1 to 1.5 hours per pound of meat
  • Spritz with apple cider vinegar every hour after the first 2
  • At 165°F internal, wrap tightly in butcher paper
  • Continue until 203°F (95°C) — collagen is fully broken down
  • Rest wrapped for 1 hour minimum before pulling
"Rest the smoked pork for a full hour wrapped in butcher paper and then a towel in a cooler. This rest is where the moisture redistributes. Skip it and the juices run out when you pull. Wait and the pork is perfectly moist throughout."
The Sandwich Build

Toast the roll first — a soft untoasted bun goes soggy immediately under pulled pork. Add slaw to the bottom bun (it insulates the bread), pile the smoked pork generously, drizzle vinegar sauce, close and press. The vinegar sauce is the key — it cuts the fat in a way that BBQ sauce alone does not.